Friday, March 30, 2012

Prototek Manufacturing

Prototek Manufacturing presently has 2 turning centers, in which we can handle all of your turning needs. We have a Mori Seiki SL-15 to handle long running jobs it features a 1 5/8” thru spindle, a 12 station turret, with speeds up to 6000 RPM and a Yasnak LX3 control. In this machine we can turn up to 7.900” in diameter and up to 18.50” in length. We also have a Hitachi Seiki hitec-turn 20SIII, this machine is designed for quick turn parts it has a Yasnak multi L control. This control lets us program the machine of the fly using its conversational program package. With this machine we can turn your parts up to 13.500” diameter and 15.000” in length. It features a 2.000” thru the spindle, a 12 station turret and turning speeds up to 5000 RPM. With these 2 machines Prototek Manufacturing feels we can service just about any customer that calls on us.

Wednesday, March 28, 2012

Prototek Precision Machining



Prototek Precision Machining strives to produce quality machining with rapid prototyping of precision machining production of prototypes.

Thursday, March 22, 2012

Prototek Precision Machining


Prototek Precision Machining specializes in rapid prototyping of precision machining prototyping, short runs and quick turn around products and apply the most state of the art and comprehensive processes to meet the competitive demands of the industry. Prototek machining also use the latest software packages including - Camworks, Gibbs cam, MasterCam, Pro E, Solidworks, AutoCAD, CadKey to accommodate any engineering situation.


Prototek Precision Machining can machine your parts using these materials:
Alloys, Aluminium (2024,3003,6061,7075), Steels (Mild to Tool Steel), Stainless (300 SERIES, 400 SERIES, 15-5, 17-4), Brass (All grades), Bronze (All grades), Copper (All grades), Titanium (Most grades), Inconel, most other exotic alloys, plastics, G-10, Lexan, Delrin, Nylon, Phenolic, Peek, Teflon, Acrylic, PVC, Ceramic (MACOR).

http://prototekmachining.com/

Monday, March 19, 2012

Prototek Machining Precision Machined Parts



Prototek Precision Machining can also take care of your general machining as well as CNC machining. We have 2 manual lathes and a Kent knee mill. Our Hardinge chucker lathe can produce tight tolerance parts and our Enco gap bed engine lathe can handle large diameter as well as longer parts than any of our other lathes, we can do manual milling as well on our Kent knee mill it does have a 3 axis control but it has the flexibility to be used as a manual machine as well. Prototek Precision Machining feels we can service just about any customer that calls on us.


Wednesday, March 14, 2012

Prototek has over 30 years of precision sheet metal experience

Prototek Sheetmetal Fabrication began in 1987, specializing in quick-turn prototypes for the precision sheet metal fabrication markets.Prototek Manufacturing, Inc. is a rapid prototype house specializing in quick-turn and just-in-time industrial engineering and turn-key projects.

Prototek Manufacturing has over 30 years of precision sheet metal experience and pride ourselves in quality as well as customer satisfaction.


We are able to assist engineers in their designing process and make it easy and efficient to send and receive files. We quote all jobs within 24 hours, and when needed, can fabricate 'no finish' items within 48 hours.

If it's individualized customer service you are looking for, call us today!!

http://www.dynamicfinishing.com

Monday, March 12, 2012

Prototek Facilities

Shearing Department


10'- 1/4 GUIFIL HYDRAULIC SHEAR WITH POWER BACK GAUGE
6' EDWARDS SHEAR 1/4 INCH CAPACITY
4' WYSONG SHEAR 14 GAUGE CAPACITY

Shearing is quicking becoming a thing of the past with the advanced technology of our 4000 watt laser that automatically cuts off any unused material after a part is finished being lasered.


Coatings Department

3 stage iron phosphae washer
RoHS compliant Anodizing
RoHS Compliant Chromating
Wet Spray Paint Booth
Powder Coat Booth
12X12 Baking Oven

AMADA LASER/TURRET COMBO: LC-C1

Prototek is now ISO 9000:2001 Certified and the only company in the US to have the latest Amada LC-C1 Laser/Turret combo machine

Prototek’s New C1 Combination Laser / Turret Punch Press Offers Many Enhanced Processing Capabilities


Laser Department

Amada 4000 watt Pulsar 2415 5' X 16' Cell
MP1225 Load/Unloader
MST1225 6 Shelf Tower System

These 3 machines combine to make a productive cell for processing materials upto 3/4 thick. With this machines exceptionally fast operating speed and accurate cut over an extensive range of material guages and types of alloys it will allow us to process an incredible variety of parts without sacrificing productivity.


Punching Department - CNC Turret Punches

AMADA VIPROS QUEEN 33 TON CAPACITY 50" x 144" MAXIMUM SHEET SIZE, 58 STATION TURRET, 520 HITS PER MINUTE
1998 STRIPPIT 1250M CNC TURRET PUNCH WITH 3/8" MILD STEEL CAPACITY, 60x80 TRAVEL PLUS REPOSITIONING 48 STATIONS
WHITNEY JENSON 24" THROAT KICK PRESSES
WHITNEY JENSON 24" THROAT KICK PRESSES
WHITNEY JENSON 24" THROAT KICK PRESSES
WHITNEY JENSON 24" THROAT KICK PRESSES
WHITNEY JENSON 24" THROAT KICK PRESSES
5" POWER NOTCHER

Machining Department

1 - Hurco VM2
1 - Hurco VMX42
3 - Hurco VMX24's
1 - TM8 Lathe
1 - Mori Seiki Lathe
1 - Hardinge Chucker Lathe
1 - Enco Engine Lathe
2 - Kent 3 Axis Knee Mills
Fowler F14-A Comparitor
Mitutoyo QM Height 600 Gauge
Wilton Horizontal Band Saw


Forming Department

RGM2 5020
RGM2 8024
AMADA FBD-8025 10'Â 140 TON BRAKE, CNC 8 AXIS
AMADA FBD-8025 8' 80 TON BRAKE, CNC 8 AXIS
AMADA RG-80 8', 80 TON BRAKE, CNC 3 AXIS
CNC GUILFIL 10', 110 TON PRESS BRAKE 2-AXIS
CNC GUILFIL 8', 110 TON PRESS BRAKE 2-AXIS
CNC GUILFIL 6', 66 TON PRESS BRAKE 2-AXIS
CNC GUILFIL 2', 18 TON PRESS BRAKE 2-AXIS
4' DIACRO PRESS BRAKE-HYDRO MECHANICAL
6' POWER ROLLERS
2 ' HAND ROLLER BENDER (TUBING, CHANNEL, ROD, ETC.)


Thursday, March 8, 2012

Prototek Manufacturing Commitment

Prototek Machining has a solid commitment to on-time delivery of quality products and is serving the prototype and precision manufacturing of CNC Machining industry. We fabricate from faxed or emailed blue prints or any type of CAD file. We work with a full range of raw materials.

Prototek Machining can also take care of your general machining as well as cnc machining. We have 3 and 4 axis machines and turning centers. We are dedicated to customer satisfaction by providing fast turn machining.

http://www.prototekmanufacturing.com

Friday, March 2, 2012

Prototek About US


Prototek Sheet Metal Manufacturing began in 1987 as a family owned and operated business as a supplier of quick turn precision sheet metal and machined products for the prototype markets. Today we are still a family owned and operated business, and many of our employees are from our original team. We have since launched into rapid prototyping of precision machining production as well. Our quality and turn times continue to be among the best in the industry. Serving industries such as robotics, semi-conductor, telecommunications, military, pharmaceutical, medical, computer technologies and aeronautics. Prototek's capabilities include punching and cutting of sheet metal from 0.010" - 0.375" thick, forming, installing hardware, welding, machining, plating, painting, powder coating, silk screening, stamping, part marking, and assembly all under a single roof to help save our customers time and money on their finished parts while ensuring Prototek's trademark quality! At Prototek, our punch press, 4000 watt laser, and two LC-C1 Punch/Laser combination cells run 24/7 which translates to faster turn times for our customers. Our highly qualified staff of employees take measures to ensure parts flow through our manufacturing process quickly and efficiently. Each operation goes through an in-process inspection to ensure the highest level of quality

Our website offers a live chat text module that customers can utilize to ask questions to any of our office staff. This live chat is manned during normal business hours. In addition, our customer service team is focused on answering any questions our customers may have regarding ship dates, revision changes, and order status, assuring they are satisfied every step of the way. RFQ that are sent to fastquote@prototek.com or uploaded directly through one of our websites will receive a quote within a day. Prototek Manufacturing can work with many files including dxf, stp, step, iges, pdf, Pro-E, Solidworks, Autocad and Inventor files.

A daily production meeting provides a clear line of sight of our manufacturing objectives and helps to reinforce our quick turn requirements. Our kanban system ensures we always have a complete stock of all common sheet metal types, consisting of over $120,000 of aluminum , steel, spring steel, titanium, tubing, channel, G-10, lexan, stainless, poly covered stainless, mirrored stainless, brass, copper, and much more. We also keep a very large stock of well over $10,000 in PEM hardware, as turn times have always been our niche, so we take every step necessary to guarantee our customers get their parts as quickly as possible. With our sophisticated scanning software, employees scan in and out of every job so our customer service can quickly find jobs if a customer makes a change or just wants to check up on their parts. Our suppliers are carefully chosen to meet our just-in-time needs by delivering materials within a day for those rare materials we do not stock. Prototek manufactures and ships products throughout the United States, Canada, Mexico, Puerto Rico, and Germany, according to our customers' rapid prototyping of precision machining requirements, utilizing trucking companies that offer next day shipping, LTL and full truck load deliveries. At Prototek we also have our own arsenal of trucks and drivers to deliver straight to your door in applicable cases.

Prototek remains the industry leader of rapid prototyping of precision machining, manufacturing and sheet metal.

http://www.prototek.com