Prototek Manufacturing guarantees quality

Prototek Manufacturing guarantees quality. From raw material inspection to delivery of the completed product our Quality Department oversees every stage of production. Prototek Sheetmetal Fabrication conforms to exacting standards as outlined in client-vendor certification programs.

http://www.prototekmanufacturing.com

Prototek Sheetmetal Fabrication, LLC is a RoHS Compliant company

RoHS, or to use its accurate but somewhat lengthy title "Directive 2002/95/EC on the restriction of the use of certain hazardous substances in electrical and electronic equipment", will be enforced throughout the European Community from 1st July 2006.
Its aim is simple to remove a total of six substances from electrical and electronic equipment (EEE), thereby contributing to the protection of human health and the environment.

Although RoHS is a European Union (EU) Directive, manufacturers of EEE outside Europe must also abide by this legislation if the equipment they produce is ultimately imported into a EU member state.

RoHS Compliance Statement

Prototek Sheetmetal Fabrication, in an effort to support our customers and supplier base, has committed to RoHS compliance. Pursuant to this effort, we will help our manufacturers as well as our customers manage RoHS introduction. Included in this management process is as follows.

1. Supplier Policies: Inform our customers of our manufacturer's RoHS policies as these policies continue to evolve.
2. Part Specific Information: Inform customers of specific part number detail on compliance as this information becomes available from our suppliers.
3. Inventory Management: Provide assistance in managing the transition of non-compliant inventory to compliant inventory (specifically product pipeline management).
4. Market Demands: Keep our suppliers posted with market and specific customer needs, which will allow them to be more responsive.
5. Education: Working closely with our supplier partners, Prototek Sheetmetal Fabrication will, to the best of our ability, provide our valued customers and employees with the most up to date RoHS related information available

http://www.prototekmanufacturing.com

Prototek Sheet Metal Fabrication

Prototek Sheet Metal fabricates custom precision Sheet metal using following materials:
Steel, Stainless Steel, Aluminum, Spring Steel, titanium, inconel,
Copper, Brass, Tubing, Channel, G-10, LEX-AN, Phenolic, etc...

We now have the largest 4000 Watt Laser Cell in the northeast. For prototype custom laser cutting please call for more information.


Prototek Sheetmetal Fabrication, LLC
244 Burnham Intervale Rd
Contoocook, NH 03229

Toll Free 800-403-9777
Local 603-746-2001
Fax 603-746-2002

http://www.prototekmanufacturing.com

Prototek Manufacturing Facility List

Shearing Department
10'- 1/4 GUIFIL HYDRAULIC SHEAR WITH POWER BACK GAUGE
6' EDWARDS SHEAR 1/4 INCH CAPACITY
4' WYSONG SHEAR 14 GAUGE CAPACITY


AMADA LASER/TURRET COMBO: LC-C1
Prototek is now ISO 9000:2001 Certified and the only company in the US to have the latest Amada LC-C1 Laser/Turret combo machine

Prototek’s New C1 Combination Laser / Turret Punch Press Offers Many Enhanced Processing Capabilities

Cnc Laser
Amada 4000 watt Pulsar 2415 5' X 16' Cell
MP1225 Load/Unloader
MST1225 6 Shelf Tower System

These 3 machines combine to make a productive cell for processing materials upto 3/4 thick. With this machines exceptionally fast operating speed and accurate cut over an extensive range of material guages and types of alloys it will allow us to process an incredible variety of parts without sacrificing productivity.

Punching Department - CNC Turret Punches
AMADA VIPROS QUEEN 33 TON CAPACITY 50" x 144" MAXIMUM SHEET SIZE, 58 STATION TURRET, 520 HITS PER MINUTE
1998 STRIPPIT 1250M CNC TURRET PUNCH WITH 3/8" MILD STEEL CAPACITY, 60x80 TRAVEL PLUS REPOSITIONING 48 STATIONS
WHITNEY JENSON 24" THROAT KICK PRESSES
WHITNEY JENSON 24" THROAT KICK PRESSES
WHITNEY JENSON 24" THROAT KICK PRESSES
WHITNEY JENSON 24" THROAT KICK PRESSES
WHITNEY JENSON 24" THROAT KICK PRESSES
5" POWER NOTCHER

Machining Department
8 SPEED INDUSTRIAL DRILL PRESSES
8 SPEED INDUSTRIAL DRILL PRESSES
16 SPEED INDUSTRIAL DRILL PRESSES
16 SPEED INDUSTRIAL DRILL PRESSES
TABLE MODEL VARIABLE SPEED DRILL PRESSES
SURFACE GRINDER BROWN & SHARP1
BALDING BEAVER MILLING MACHINE
HORIZONTAL BAND SAW1- CUT OFF SAW
MARATHON 10" CUTOFF SAW

Forming Department
AMADA RG-80 8', 80 TON BRAKE, CNC 3 AXIS BACK GAUGE
CNC GUILFIL 10', 110 TON PRESS BRAKE 2-AXIS BACK GAUGE
CNC GUILFIL 8', 110 TON PRESS BRAKE 2-AXIS BACK GAUGE
CNC GUILFIL 6', 66 TON PRESS BRAKE 2-AXIS BACK GAUGE
CNC GUILFIL 2', 18 TON PRESS BRAKE 2-AXIS BACK GAUGE
4' DIACRO PRESS BRAKE-HYDRO MECHANICAL

Hardware Installations
HP6-C 6 TONS HAEGER PEM SETTERS WITH AUTOFEED
HP6-C 6 TONS HAEGER PEM SETTERS WITH REMOVEABLE LOWER TOOL HOLDER
HP6-C 6 TONS HAEGER PEM SETTERS

Welding Department
30 KVA SPOT-WELDER
100 AMP SP100 LINCOLN MIG WELDER
250 AMP MILLER SYNCROWAVE WELDER
300 AMP ES-AB TIG WELDER
300 AMP MILLER SQUARE WAVE WELDER(1997)
MILLER 250 AMP SYNCROWAVE TIG WELDER

DE Burring Department
37" TIMESAVER SANDER WITH WET DUST COLLECTOR
9" TIMESAVER SANDER WITH DUST COLLECTOR
4" BELT SANDER
STRIPPIT TOOL GRINDER 1- ROTARY TUMBLER
8x79" STROKE SANDER FOR POLISHING STAINLESS
24" RAPID SPEED TUMBLER

Miscellaneous
2 ' HAND ROLLER BENDER (TUBING, CHANNEL, ROD, ETC.)
LINCOLN PLASMA CUTTER
LARGE VARIETY OF TOOLING AND HAND TOOLS

http://www.prototekmanufacturing.com

Prototek added Amada LC-C1 laser/punch combo manufacturing cell to their sheet metal prototype business!

With the crashing economy, Prototek inevitably picked up many new customers from other sheet metal production shops. It reached the point where their Pulsar laser and Vipros Queen turret were running 90% of the day, every day! This being a great side effect of a poor economy, the new problem was simply not being able to handle the workload.

Upon researching a new sheetmetal manufacturing cell, Prototek found the Amada LC-C1. It is the first of its kind to be seen in the US, and was the perfect tool Prototek was looking for. With its revolutionary laser and turret built into one machine and the capability of tapping holes, counter sinking, and bending, and having a built in vacuum to the turret, now they can punch holes 50% smaller than before, with less energy consumption and at a faster pace. This machine cleaned out the bottle necked secondaries department that was always crowded with too much work.

"Prototek was operating three shifts for punching and laser cutting, which were running at 90% capacity. It was three months ago now we installed the LC-C1, and it has made a tremendous difference in our turn times. We had six employees working in our secondaries department countersinking and tapping, but now four of those employees have moved on to more specialized fields. Since incorporating the LC-C1, Prototek's sales have increased by another 15%. Additionally, we are now running only 2 shifts in the laser, punch, and laser/punch combo departments at 80% capacity! This machine, among a few other catalysts, have allowed us to bring aboard another 25 employees. The LC-C1 is the perfect prototype manufacturing cell for Prototek," stated Bruce Isabelle, CEO of Prototek.

With such an increase in work, the sheet metal shop would probably have had a hard time getting out all the precision machined parts along with stereolithography and custom sheet metal fabrication, but fortunately they do all painting, plating, powder coating, and silk screening in-house! "Being able to process parts in-house is one of the most fundamental reasons that it's possible for us to manufacture metal and SLA parts in a matter of days. Also, quality is always a huge concern of ours, and keeping our parts under our roof will ensure our customers only get Prototek quality." Prototek is the largest rapid prototype manufacturer in the country that produces fast precision machining and stereolithography.

http://www.prototekmanufacturing.com

Prototek Sheet Metal Fabrication

Prototek Sheet Metal Fabrication, specializes in rapid prototypes, short runs and quick turn-around products and apply the most state of the art and comprehensive processes to meet the competitive demands of the industry. Prototek also use the latest software packages including Pro E - Solidworks - AutoCAD - CadKey to accommodate our rapid prototyping way of business.

Prototek Sheet Metal fabricates custom precision Sheet metal using following materials:
Steel, Stainless Steel, Aluminum, Spring Steel, titanium, inconel,
Copper, Brass, Tubing, Channel, G-10, LEX-AN, Phenolic, etc...

We now have the largest 4000 Watt Laser Cell in the northeast. For prototype custom laser cutting please call for more information.

Click Here to learn more about our rapid prototyping capabilities. We are the original rapid precision sheet metal and CNC Machining supplier for the high tech, fast paced, quality minded Industries since 1987!

http://www.prototek.com

Prototek Precision Fabrication

Prototek Sheet Metal fabricates custom precision Sheet metal using following materials:
Steel, Stainless Steel, Aluminum, Spring Steel, titanium, inconel,
Copper, Brass, Tubing, Channel, G-10, LEX-AN, Phenolic, etc.

http://www.prototekmanufacturing.com